5 Putting into operation
47 R-220 SE Operation Manual, Version F
All sealings in contact with the product have a PTFE surface and can be disinfected in an ultrasonic
bath with a corresponding disinfection medium. At reinstallation, mind hygienic handling!
NOTE
Do not bring the seals in contact with lubricants or other harmful substances!
After cleaning, the system must be assembled to run a disinfection cycle, see below.
5.10.2 Example for a disinfection via an evaporation cycle
For evaporation under hygienic conditions it is vital to establish a closed processing. Due to the func-
tional principle all in- and outlets to environmental air or inert gas must be sealed with a bacteria filter.
Preparational steps for disinfection cycles:
• Connect a tube to every aeration valve inlet and install a bacteria filter at the end of the tube(s) to
prevent contamination by environmental air ingress.
When working under inert conditions:
• Install a filter between the inert gas source and the gas inlet of the glassware setup.
NOTE
If the system is equipped with two receiving flasks switch between both flasks during the running
disinfection evaporation!
Empty the evaporating and the receiving flask and rinse the evaporating flask with water.
Fill 1.5 l of isopropanol into the evaporating flask and start the evaporation under the following condi-
tions:
Heating bath set to 60 °C, vacuum set to 250 mbar (corresponds to a boiling point of isopropanol of
50 °C), chiller set to 7 °C.
At first, switch off the chiller or cooling water until the vapor has passed the whole instrument. Then
switch on the chiller or cooling water and distil off 0.75 l. Afterwards empty the evaporting and the
receiving flask and dry the instrument at a vacuum of < 20 mbar.
5.11 Verification of the disinfection process
BÜCHI Labortechnik AG carried out a test to verify the disinfection process.
The samples resulting from the test procedure were sent to the Labor für Hygiene und Praktische
Mikrobiologie AG, Chleematte 14, CH-5243 Müllingen, a Swiss Testing Service STS 486 according to
ISO/IEC 17025. There, a photometric haze measurement according to ISO 4833:2003 was carried
out to determine the germ concentration.
The following test setup was used:
Test instrument: Rotavapor R-220 SE, system configuration D with Vacuum Pump V-710 and recircu-
lating chiller.
Both aeration valves were closed with an aseptic filter Sartorius Midisart 2000, 0.45 µm and an inline
filter PAL Kleenpak 1.2 µm was fixed in the vacuum line between instrument and pump.
The following representative test contaminants were used:
• Escherichia coli ATCC 25922
• Staphylococcus aureus subsp. Aureus ATCC 25923
• Saccharomyces cerevisiae NCYC 79
• Geobacillus stearothermophilus
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